An automatic lubrication system (ALS) is a game-changer, reducing manual labor, extending equipment life, and improving uptime. However, like any system, we, at LH Travis, advise all our clients that it only performs as well as it is maintained.
A poorly cared-for system will be just as risky as not having one at all. Routine checks, calculated adjustments, and a few simple steps will keep it running smoothly and delivering the protection your equipment depends on. Here is how to maintain it daily.
Regularly Inspect Lines, Fittings, and Seals
Over time, vibration, temperature swings, and everyday wear will loosen connections or create tiny cracks in lines. Even a small leak or blockage will compromise flow to critical points. Make it part of your routine to inspect all hoses and fittings visually. Look for abrasions, residue buildup, or signs of wear. If you spot any damage, have it replaced before it fails.
Monitor System Pressure and Flow Rates
ALS systems rely on consistent pressure to deliver precise amounts of lubricant. Sudden changes serve as an early warning sign that something is wrong. Fluctuations may indicate clogged lines, faulty metering devices, or failing pumps. Monitor system pressure gauges and flow meters closely, as trends are more important than single readings.
Keep Reservoirs Clean and Lubricants Fresh
Contaminated lubricant is a leading cause of component wear. Dirt, water, or metal shavings introduced into a reservoir will circulate through the entire system. Always use clean tools during refills and keep lids tightly closed. Furthermore, if your system includes a desiccant breather or filtration, check and replace those components as needed.
Test Alarms and Check Controllers
Smart automatic lubrication systems use controllers and sensors to monitor performance and alert you to issues. However, these alerts are only helpful if the sensors function correctly and the alarms are both audible and visible. Regularly test alerts, check battery backups if applicable, and review programming to ensure it continues to meet your equipment’s needs.
At LH Travis, we help companies across the Southeast, Central Florida, and Winter Haven find more effective ways to lubricate their equipment and improve reliability. Whether you are ready to upgrade your system or have questions, we would love to talk. Please stop by our location or call us today; we are here to help.